Engineer working on reverse engineering a legacy system
System Re-Qualification Testing

AIPL COTS Lifecycle+ Program

AIPL COTS Lifecycle+ ensures long-term support, configuration management, and lifecycle extension for legacy systems. We understand that many critical systems must operate for decades beyond their original design life.

The Challenge

Electronic components have shorter lifecycles than the systems they support. Component obsolescence creates significant risk, forcing expensive, time-consuming system redesigns or premature retirement of critical assets.

Our Solution: Form-Fit-Function Replacement

  • Reverse engineering of documentation and existing systems
  • Redesign and modernization using current, reliable components
  • Re-qualification to original or updated specifications (MIL-STD, DO-160)
  • Configuration control and long-term procurement management
  • Manufacturing of the updated, drop-in replacement units
Close up of a printed circuit board

Value-Additive Approach

Total Cost of Ownership

Our sustainment services significantly reduce TCO compared to complete system replacement:

  • Lower Capital Investment: Redesign costs vs. new system development
  • Reduced Downtime: Faster implementation than complete replacement
  • Preserved Training: Minimal retraining of operators and maintainers
  • Retained Infrastructure: Existing mechanical interfaces and installations
  • Extended Service Life: Additional 10-20 years of reliable operation

Risk Mitigation

Systematic approach to minimizing project and operational risks:

  • Proven form-fit-function replacement methodology
  • Comprehensive qualification testing
  • Pilot production and field trials
  • Phased implementation strategies
  • Long-term technical support commitments
Modern testing facility